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Sintered I-C Lever(Mango Lever)

Sintered I-C (Mango) Levers are precision-engineered linkage components developed using advanced powder metallurgy (PM) technology. Manufactured by PM specialists, these levers are designed to deliver durable and consistent mechanical link action in demanding operating conditions. Their compact mango-shaped profile ensures reliable performance in both automotive and industrial control systems, making them a preferred choice for OEMs and bulk buyers.

Design & Engineering

The geometry of the sintered I-C mango lever is optimized for smooth torque transmission and stable motion control. Uniform wall thickness and balanced mass distribution help achieve predictable torque response under repeated cycles. Precision tooling ensures dimensional accuracy, enabling easy integration into linkage control assemblies with minimal adjustment and high repeatability.

Material Processing

These sintered IC levers are produced using high-quality powder metallurgy iron and alloy blends. The PM process allows controlled density, excellent structural integrity, and consistent mechanical properties. Post-sintering treatments can be applied to enhance strength, surface finish, and wear resistance, ensuring long service life even under continuous operation.

Key Benefits:

  • Consistent and repeatable motion across linkage systems
  • Reduced wear compared to conventional machined levers
  • High dimensional accuracy with minimal material waste
  • Cost-effective production for large-volume requirements
  • Reliable performance in high-load and cyclic applications

Industry Applications

Sintered I-C (Mango) Levers are widely used in automotive linkages such as gear selectors, throttle and clutch mechanisms, as well as in industrial control systems, machinery link controls, and mechanical actuation assemblies. Their durability and precision make them suitable for mass-production environments.

Wholesale & Custom Supply

We offer wholesale supply of sintered mango lever PM parts with flexible customization options. Custom profiles, material grades, densities, and bulk quantities can be developed to meet specific OEM and Tier-1 requirements. Our PM manufacturing capability ensures consistent quality, timely delivery, and competitive pricing for large-scale procurement.

Product Details:

Material Sintered Metal
Manufacturing Process Powder Metallurgy
Dimensions (Length) Typically Ranges 50mm To 150mm
Thickness 3mm To 10mm
Weight Lightweight Due To Porous Sintered Structure
Hardness 50- 70 HRC After Sintering
Temperature Range 0°C To +300°C
Compatibility Compatible With Standard I-C
Electrical Conductivity Moderate
Assembly Method Press-fit, Screw-mounted, Or Integrated With Shaft
Color Metallic Grey
Lubrication Requirement Low, Porous Structure Can Retain Lubricant
Tensile Strength Around 400-800 MPa
Internal Bore Shape Internal Splined Hole For Shaft Fitting
Porosity Controlled Between 5 - 15%
Number Of Splines 14 - 16 Internal Splines
Application Automotive Industry, Motorcycles, Marine Equip, Or Robotics
Manufacture By Growth Industries
Origin India
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Frequently Asked Questions (FAQ)

  • What is a sintered I-C lever (mango lever)?
    A sintered I-C lever, commonly referred to as a mango lever, is a precision mechanical component used in internal combustion engines to actuate or control specific movements in the fuel or valve mechanism.
  • Where is it used?
    These levers are widely used in two-wheelers, small engines, and other automotive applications where precise and reliable mechanical motion transfer is essential.
  • Why is powder metallurgy ideal for making I-C levers?
    The sintering process produces levers with excellent strength, wear resistance, and dimensional consistency while allowing complex shapes to be produced at cost-effective rates.
  • Can Growth Industries produce customized mango levers?
    Yes, we design and manufacture I-C levers based on customer specifications, including variations in dimensions, profiles, and material composition.
  • What materials are used?
    High-grade iron-based alloys, sometimes with alloying elements for added hardness and wear resistance, are typically used to meet the mechanical demands of engine operation.
  • How does Growth Industries ensure quality?
    We follow rigorous production processes, including raw material testing, controlled compaction, precise sintering, and detailed dimensional checks for every batch.
  • What are the benefits of using sintered levers?
    They offer long service life, reduced wear, and the ability to maintain consistent performance under high-temperature and high-load conditions.
  • Are they suitable for high-speed engine applications?
    Yes, our sintered I-C levers are engineered to perform reliably in high-speed engines, providing smooth operation and minimal maintenance requirements.

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